Comprehensive SWMS for Installing and Commissioning Greywater and Water Recycling Systems

Wastewater Reclamation Unit Safe Work Method Statement

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Wastewater reclamation unit installation involves fitting greywater treatment systems, water recycling equipment, and associated pipework to capture, treat, and reuse wastewater from showers, basins, and laundry facilities. These sustainable plumbing systems reduce potable water consumption by treating wastewater to standards suitable for toilet flushing, garden irrigation, and washing applications. Installation work encompasses mechanical installation of treatment tanks and filtration equipment, complex pipework for collection and distribution systems, electrical connections for pumps and control systems, and commissioning procedures including water quality testing. This SWMS addresses the comprehensive safety requirements for wastewater reclamation unit installation in accordance with Australian plumbing standards, health regulations, and WHS legislation.

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Overview

What this SWMS covers

Wastewater reclamation units, commonly known as greywater systems or water recycling systems, capture wastewater from specific sources within buildings and treat it to standards appropriate for beneficial reuse. These systems represent an important component of sustainable building design, reducing potable water demand by recycling water from showers, hand basins, and laundry facilities for applications including toilet flushing, garden irrigation, car washing, and cooling tower makeup water. Installation of wastewater reclamation systems requires specialised plumbing knowledge combining conventional sanitary plumbing with water treatment technology, pump systems, and automated control equipment. Wastewater reclamation systems comprise several interconnected components. Collection systems gather greywater from designated fixtures through separate pipework distinct from sewerage systems. Wastewater flows to treatment units that typically incorporate multiple treatment stages including settlement tanks for solids separation, biological filtration using media beds or membrane systems for organic matter removal, disinfection systems using chlorination or UV treatment to eliminate pathogens, and storage tanks holding treated water for distribution. Pump systems transfer treated water to end-use points, often requiring pressure boosting for adequate flow. Control systems monitor water levels, treatment processes, and water quality, managing automated operation while providing alarms for fault conditions. Distribution pipework delivers treated water to designated fixtures and irrigation systems using purple-coloured pipe to distinguish recycled water from potable supplies. Installation work begins with positioning treatment equipment, often substantial tanks weighing several hundred kilograms requiring mechanical handling. Concrete pads provide stable mounting platforms with appropriate fall for drainage. Plumbers install collection pipework routing greywater from designated fixtures to treatment units, maintaining required grades and incorporating appropriate venting. Distribution pipework connects treated water storage to end-use points including toilet cisterns and irrigation systems. Electrical work, coordinated with licensed electricians, powers pumps, UV disinfection units, control systems, and automated valves. Commissioning procedures verify correct operation including water flow paths, treatment process effectiveness, pump operation, control system function, and water quality testing confirming treated water meets specified standards. Wastewater reclamation installations occur in residential properties seeking water conservation, commercial buildings reducing water costs and demonstrating environmental commitment, multi-residential developments with centralised systems serving multiple units, and industrial facilities recycling process water. Residential systems typically serve single dwellings with treatment units sized for household greywater volumes. Commercial systems handle larger volumes requiring more sophisticated treatment including multi-stage filtration and enhanced disinfection. The regulatory environment governing greywater systems is complex, with Australian Standards AS/NZS 3500.1 (Plumbing and Drainage - Water Services) and AS/NZS 1547 (On-site Domestic Wastewater Management) providing technical requirements, state and territory health departments regulating water quality and public health protection, and local authorities administering approval processes. Plumbers installing wastewater reclamation systems must understand these regulatory requirements, obtain necessary approvals, and ensure installations comply with all applicable standards and health regulations.

Fully editable, audit-ready, and aligned to Australian WHS standards.

Why this SWMS matters

Wastewater reclamation unit installation presents unique safety challenges combining conventional plumbing hazards with additional risks from biological contamination, chemical exposure, electrical hazards near water systems, and confined space work. The increasing prevalence of water recycling systems in sustainable building design means more plumbers will encounter these installations, making comprehensive safety knowledge essential for protecting workers while ensuring systems function safely and comply with health regulations. Biological hazards in wastewater reclamation work differ from conventional plumbing due to prolonged exposure to greywater containing bacteria, viruses, and fungi from personal washing and laundry sources. While greywater typically contains lower pathogen levels than blackwater sewage, it still presents significant health risks. Greywater can contain bacteria including Pseudomonas, Staphylococcus, and enteric pathogens if contaminated with faecal matter from bathing or nappy washing. Fungi and moulds proliferate in greywater systems particularly in filter media and storage tanks. Legionella bacteria, which causes serious respiratory illness, can colonise greywater systems if temperatures and nutrients support growth. Installation and maintenance work exposing plumbers to greywater requires comprehensive hygiene controls, appropriate PPE, and health monitoring including vaccinations. Chemical hazards arise from disinfection chemicals and cleaning agents used in greywater treatment. Chlorine-based disinfection systems, whether liquid sodium hypochlorite or calcium hypochlorite tablets, present respiratory irritation risks from chlorine vapours and skin contact hazards from concentrated solutions. Mixing chlorine-based products with acids creates dangerous chlorine gas. UV disinfection systems, while eliminating chemical handling, present electrical hazards and UV radiation exposure risks if workers are exposed to operating UV lamps. Chemical cleaners used for commissioning and maintenance of systems can contain strong acids or alkalis. Plumbers must understand safe handling procedures for all treatment chemicals, maintain appropriate separation of incompatible chemicals, and use correct PPE when handling disinfectants. Electrical hazards are heightened in wastewater reclamation installations due to the proximity of electrical equipment to water and potentially wet environments. Pumps, UV disinfection units, control panels, and automated valves all require electrical connections. Installation work may involve pulling cables through wet areas, mounting equipment in locations subject to moisture, and commissioning systems where electrical testing occurs near water. All electrical work must be performed by licensed electricians, but plumbers must coordinate closely and understand electrical safety requirements. Equipment must have appropriate IP (Ingress Protection) ratings for wet environments. RCD protection rated at 30mA is mandatory for all portable electrical equipment used during installation. Installation of treatment units in below-ground pits or confined spaces combines electrical hazards with confined space risks creating elevated danger. Australian WHS legislation under the Work Health and Safety Act 2011 places specific obligations on plumbing contractors installing wastewater reclamation systems. Employers must ensure worker safety through hazard identification, risk assessment, and implementation of control measures following the hierarchy of control. For high-risk construction work including confined space entry, work near energised electrical equipment, and work involving potential exposure to hazardous substances, Safe Work Method Statements must be prepared before work commences. AS/NZS 3500.1 specifies plumbing requirements for greywater systems including backflow prevention protecting potable water supplies, proper identification of recycled water pipework using purple colouring, and prohibition of cross-connections between potable and recycled water systems. Health regulations administered by state and territory authorities specify water quality requirements, system design standards, and approval processes. Failure to comply with these standards can result in enforcement action, system decommissioning, and potential prosecution for breaches affecting public health. Beyond regulatory compliance, proper SWMS implementation protects workers from serious illness, demonstrates due diligence in health and safety management, and supports quality installation outcomes meeting client expectations and sustainability objectives.

Reinforce licensing, insurance, and regulator expectations for Wastewater Reclamation Unit Safe Work Method Statement crews before they mobilise.

Hazard identification

Surface the critical risks tied to this work scope and communicate them to every worker.

Risk register

Biological Contamination from Greywater Exposure

High

Installation and commissioning work exposes plumbers to greywater containing bacteria, viruses, and fungi from personal washing, bathing, and laundry sources. Unlike fresh water systems, greywater contains elevated microorganism levels including potentially pathogenic bacteria. Splashes during pipework connection, opening filter housings, and commissioning procedures create direct contact with contaminated water. Aerosols generated during pressure testing introduce bacteria that can be inhaled. Legionella bacteria may colonise greywater systems creating serious respiratory illness risk. Filter media handling exposes workers to concentrated biological material. Inadequate hand hygiene after greywater contact leads to ingestion of pathogens. Contaminated tools and equipment spread contamination if not properly decontaminated.

Consequence: Respiratory infections including Legionnaires' disease, gastroenteritis, skin infections, eye infections from splashes, and various bacterial illnesses. Chronic exposure can lead to sensitisation and allergic reactions. Serious illness requiring hospitalisation particularly for immune-compromised workers.

Chemical Exposure from Disinfection Systems

Medium

Greywater treatment systems use chemical disinfectants including liquid sodium hypochlorite (chlorine bleach), calcium hypochlorite tablets, or chlorine gas in larger systems. Installing and servicing chemical feed systems exposes plumbers to concentrated disinfectants causing skin burns and respiratory irritation. Chlorine vapours in poorly ventilated equipment rooms cause respiratory distress. Inadvertent mixing of chlorine-based disinfectants with acids creates toxic chlorine gas. Spillage of concentrated chemicals during installation or refilling creates contact hazards. Chemical storage in equipment rooms requires appropriate separation, ventilation, and containment. UV disinfection systems eliminate chemical hazards but introduce UV radiation and electrical risks.

Consequence: Chemical burns from skin contact with concentrated disinfectants, severe respiratory irritation from chlorine vapours, toxic gas exposure if incompatible chemicals are mixed, eye damage from chemical splashes, and dermatitis from repeated chemical exposure.

Manual Handling of Heavy Treatment Equipment

Medium

Wastewater reclamation systems include treatment tanks, filter vessels, pump assemblies, and control cabinets that may weigh 50-300kg or more. Treatment tanks sized for residential systems typically weigh 80-150kg when empty and must be manoeuvred into position often in confined plant rooms or outdoor locations with limited access. Commercial systems involve even larger equipment. Lifting equipment into below-ground pits requires additional controls. Unbalanced loads and awkward shapes make equipment difficult to handle safely. Working in confined plant rooms limits positioning for safe manual handling. Equipment installation at height or in excavated pits creates additional manual handling challenges.

Consequence: Lower back injuries from lifting and positioning heavy equipment, shoulder and arm strains, crushing injuries if equipment is dropped or tips during handling, hernias, and chronic musculoskeletal disorders from repeated heavy lifting.

Electrical Hazards in Wet Environments

High

Wastewater reclamation systems require electrical power for pumps, UV disinfection units, control systems, level sensors, and automated valves. Installation work involves mounting electrical equipment in plant rooms that may be damp or poorly ventilated, routing cables through areas subject to water exposure, and commissioning systems where electrical testing occurs near water. Pump installations in sump tanks create wet environment electrical hazards. Inadequate cable gland sealing allows moisture ingress to electrical enclosures. Using portable power tools in wet conditions creates shock risks. Incorrectly rated equipment for wet environments fails prematurely creating safety hazards. Work near energised equipment during commissioning creates electrocution risks.

Consequence: Electrocution causing serious injury or death, electric shock causing falls and secondary injuries, burns from electrical arcing, and equipment damage from water ingress causing subsequent failures and fire risks.

Confined Space Entry for Below-Ground Installations

High

Some wastewater reclamation installations position treatment equipment in below-ground pits, vaults, or equipment rooms creating confined space hazards. These spaces have limited entry and egress, inadequate natural ventilation, and potential for atmospheric contamination from treatment chemicals or biological activity. Installing equipment in confined spaces restricts body positioning increasing manual handling difficulty. Electrical equipment in confined spaces elevates shock risks. Emergency rescue is complicated by limited access. Standing water in pits creates additional hazards. Chemical vapours from disinfection systems can accumulate in confined spaces reaching dangerous concentrations.

Consequence: Asphyxiation from oxygen-deficient atmospheres, toxic gas exposure, difficulty escaping in emergencies, electrocution in wet confined spaces, and delayed rescue due to access limitations.

Backflow and Cross-Connection Contamination Risks

Medium

Wastewater reclamation installations create potential for cross-connection between recycled water and potable water supplies if installation is incorrect. Backflow from recycled water systems into potable supplies presents serious public health risks. Installing distribution pipework requires absolute verification that recycled water cannot contaminate drinking water. Temporary connections during construction or commissioning can create cross-contamination pathways if not properly isolated. Using incorrect pipework colours or failing to label recycled water pipes creates risks for future maintenance workers. Inadequate backflow prevention devices or incorrect installation compromises protection.

Consequence: Public health risk from potable water contamination with pathogens, legal liability for cross-connection incidents, prosecution under health regulations, mandatory system decommissioning, and reputational damage to plumbing business.

Control measures

Deploy layered controls aligned to the hierarchy of hazard management.

Implementation guide

Comprehensive Hygiene Protocol and Vaccination Program

Administrative Control

Implement strict hygiene procedures for all work involving greywater contact including mandatory handwashing facilities at work sites, prohibition of eating or drinking in work areas, contaminated equipment decontamination procedures, and comprehensive vaccination program for workers regularly exposed to greywater. Establish designated clean and contaminated zones separating work areas from break areas. Provide education on disease transmission, symptom recognition, and reporting requirements.

Implementation

1. Provide portable handwashing station with antibacterial soap, clean water, and disposable towels at all installation sites 2. Require thorough hand washing before eating, drinking, or smoking and after any greywater contact 3. Prohibit eating, drinking, or smoking in work areas where greywater exposure occurs 4. Provide hepatitis A and B vaccinations to all workers involved in wastewater reclamation installation 5. Ensure tetanus vaccinations current within past 10 years 6. Decontaminate all tools and equipment exposed to greywater using disinfectant solution after use 7. Cover cuts and abrasions with waterproof dressings before commencing work 8. Educate workers on greywater-borne disease symptoms and require immediate reporting of illness

Chemical Handling Procedures and Ventilation Requirements

Engineering Control

Establish safe chemical handling procedures for disinfection systems including appropriate storage, separation of incompatible chemicals, mandatory ventilation when handling chemicals, and correct PPE selection. Position chemical storage areas to prevent incompatible chemical contact. Ensure equipment rooms housing chemical systems have adequate ventilation preventing vapour accumulation. Implement chemical inventory and Safety Data Sheet availability.

Implementation

1. Store chlorine-based disinfectants in cool, dry area away from acids and incompatible chemicals 2. Ensure equipment rooms have mechanical ventilation providing minimum 6 air changes per hour 3. Position chemical storage to prevent mixing if containers leak—use spill containment trays 4. Maintain Safety Data Sheets for all chemicals used, readily accessible to workers 5. Wear chemical-resistant gloves and safety glasses when handling disinfectant chemicals 6. Use measuring equipment dedicated to specific chemicals—never use same equipment for incompatible chemicals 7. Install spill kit in areas where chemicals are stored or handled 8. Train all workers in chemical hazards and emergency spill response procedures

Mechanical Lifting Aids for Equipment Positioning

Engineering Control

Provide and require use of mechanical lifting aids for positioning wastewater treatment equipment. Use appropriately rated trolleys, pallet jacks, or engine cranes for equipment transport and positioning. Plan equipment location to allow mechanical handling access. Use two-person lift teams for equipment exceeding mechanical handling capacity. Implement lift planning for complex installations including below-ground placements.

Implementation

1. Assess equipment weight during planning stage and identify mechanical handling requirements 2. Provide trolleys or pallet jacks rated for equipment weight to transport units from delivery point to installation location 3. Use engine crane or mobile crane for equipment exceeding 150kg or where manual handling creates injury risk 4. Plan equipment room access to accommodate mechanical handling equipment 5. For below-ground installations, use tripod hoist or mobile crane with appropriate rigging 6. Assign minimum two persons for equipment positioning even when using mechanical aids 7. Ensure ground surface is suitable for equipment—stable base preventing tipping or sinking 8. Brief all workers on equipment weight, lifting plan, and assigned roles before commencing lift

Electrical Safety Coordination and RCD Protection

Administrative Control

Coordinate all electrical work with licensed electricians ensuring compliance with AS/NZS 3000. Ensure all electrical equipment has appropriate IP ratings for wet environments. Mandate RCD protection rated at 30mA for all portable electrical equipment. Implement electrical isolation procedures during system commissioning. Verify equipment electrical safety before energisation.

Implementation

1. Engage licensed electrician for all electrical connections, cable pulling, and control system wiring 2. Coordinate electrical work timing with plumbing installation to ensure safe sequencing 3. Verify all pumps, UV units, and control equipment have minimum IP55 rating for plant room installation 4. Connect all portable electrical tools through 30mA RCD protection 5. Conduct visual inspection of all electrical installations before energisation checking cable security and gland sealing 6. Implement electrical isolation using lockout procedures during final installation work 7. Test RCD protection devices monthly during commissioning and installation phase 8. Maintain electrical safety documentation including electrical compliance certificates

Confined Space Entry Elimination or Permit System

Elimination

Eliminate confined space entry wherever practicable by positioning equipment for ground-level access and using remote installation methods. Where below-ground installations are unavoidable, implement comprehensive confined space entry permit system including atmospheric testing, forced ventilation, standby person, and emergency rescue equipment. Restrict confined space entry to trained workers holding current confined space entry qualifications.

Implementation

1. During design phase, position treatment equipment to allow ground-level access for installation and future maintenance 2. Where below-ground installation is unavoidable, issue formal confined space entry permit before any entry 3. Test atmosphere using calibrated gas detector measuring oxygen, toxic gases, and explosive atmospheres 4. Establish forced mechanical ventilation before entry and maintain throughout work 5. Assign competent standby person maintaining continuous communication with worker in confined space 6. Position rescue equipment including harness and retrieval system before entry 7. Ensure workers entering confined spaces hold current confined space entry training certification 8. Review and update entry permit if work conditions change or after any interruption

Backflow Prevention and Cross-Connection Controls

Engineering Control

Implement strict controls preventing cross-connection between recycled water and potable water systems. Use only approved purple-coloured pipe for recycled water distribution. Install appropriate backflow prevention devices at all connection points. Conduct pressure testing of recycled water systems before connecting to any potable water systems. Implement rigorous inspection and verification procedures.

Implementation

1. Use purple-coloured pipe exclusively for all recycled water distribution pipework per AS/NZS 3500.1 2. Label all recycled water pipes, fittings, and fixtures with 'RECYCLED WATER - NOT FOR DRINKING' signage 3. Install testable backflow prevention device (RPZ valve) on any potable water makeup to greywater systems 4. Conduct independent pressure testing of recycled water system before connection to potable supply 5. Engage licensed backflow prevention tester to verify backflow device installation and operation 6. Photograph all pipework showing colour coding and separation from potable water systems 7. Conduct commissioning verification ensuring no cross-connection pathways exist 8. Provide client with system schematic showing recycled water and potable water systems separately

Specialised PPE for Greywater Exposure

Personal Protective Equipment

Provide comprehensive PPE specific to greywater exposure hazards including waterproof gloves preventing skin contact, safety glasses with side shields protecting eyes from splashes, waterproof aprons or coveralls for extensive exposure work, and chemical-resistant gloves for disinfection chemical handling. Ensure PPE is maintained clean and in serviceable condition.

Implementation

1. Provide waterproof gloves (nitrile or neoprene) for all greywater contact work including pipework, filter handling, and commissioning 2. Require safety glasses with side shields during all work with potential for greywater splashes 3. Provide waterproof aprons or coveralls for work involving significant greywater exposure such as filter servicing 4. Supply chemical-resistant gloves specifically for handling disinfection chemicals—never use same gloves for greywater and chemical work 5. Provide face shields for work with potential for chemical splashes when handling concentrated disinfectants 6. Ensure all PPE is decontaminated after use or disposed of if single-use 7. Replace damaged or degraded PPE immediately 8. Train workers in correct PPE donning, use, and removal procedures to prevent self-contamination

Personal protective equipment

Requirement: Nitrile or neoprene per AS/NZS 2161.10, minimum 0.4mm thickness

When: During all greywater contact work including pipework installation, connection making, filter handling, and system commissioning

Requirement: Medium impact rated per AS/NZS 1337, clear lens with side protection

When: During all installation, commissioning, and maintenance work with potential for greywater or chemical splashes

Requirement: Nitrile or neoprene per AS/NZS 2161.10, rated for chlorine exposure

When: When handling disinfection chemicals including sodium hypochlorite solutions and calcium hypochlorite tablets

Requirement: PVC or rubber construction providing full body protection

When: During work involving extensive greywater exposure such as filter servicing, tank cleaning, or commissioning procedures

Requirement: Category 1 impact protection per AS/NZS 2210.3, slip-resistant sole

When: Throughout all installation work for foot protection from dropped equipment and tools

Requirement: Clear polycarbonate per AS/NZS 1337, full face coverage

When: When handling concentrated disinfection chemicals or during work with high splashback potential

Requirement: P2 particulate filter per AS/NZS 1716 or supplied air if required

When: If working in confined spaces with inadequate ventilation or when chemical vapours present

Inspections & checks

Before work starts

  • Review system design plans and specifications confirming equipment locations, pipe routes, and electrical requirements
  • Verify all equipment and components delivered match specifications including model numbers and capacities
  • Inspect treatment tanks, filter vessels, and pump assemblies for shipping damage before installation
  • Confirm concrete pads or mounting platforms are constructed to correct dimensions and levels
  • Verify electrical supply available at correct voltage and capacity for system requirements
  • Check collection pipework from greywater sources is correctly installed with appropriate grades
  • Confirm portable handwashing station available with soap, water, and towels
  • Verify all required PPE available including waterproof gloves, safety glasses, and chemical-resistant gloves
  • Review SDS for any chemicals to be handled during installation including disinfectants and sealants
  • If confined space entry required, confirm atmospheric testing equipment calibrated and entry permits prepared

During work

  • Monitor equipment positioning ensuring correct orientation and alignment per manufacturer instructions
  • Verify pipe connections use correct materials and comply with AS/NZS 3500 requirements
  • Check purple-coloured pipe used exclusively for recycled water distribution
  • Confirm backflow prevention devices installed correctly and in accessible locations for testing
  • Monitor electrical work conducted by licensed electrician only and coordination maintained
  • Verify equipment rooms have adequate ventilation operating before chemical systems installed
  • Check workers use appropriate PPE for tasks—waterproof gloves for greywater work, chemical gloves for disinfectant handling
  • Monitor manual handling during equipment positioning—ensure mechanical aids used appropriately
  • Verify confined space entry procedures followed if below-ground work required
  • Check hygiene protocols observed—hand washing before breaks and no eating in contaminated areas

After work

  • Conduct pressure testing of all pipework systems before commissioning—recycled water and potable water separately
  • Verify backflow prevention devices tested by licensed tester and documentation obtained
  • Confirm electrical installations tested and tagged by licensed electrician with compliance certificate issued
  • Check all pipework labelled correctly identifying recycled water systems with required signage
  • Conduct commissioning verification including water flow paths, treatment process operation, and pump function
  • Test water quality of treated greywater confirming meets specified standards before system handover
  • Verify control systems operate correctly including level sensors, alarms, and automated sequences
  • Decontaminate all tools and equipment exposed to greywater during installation
  • Ensure all workers wash thoroughly after completing installation work
  • Complete installation documentation including as-built drawings, commissioning records, and client handover information
  • Verify all regulatory approvals obtained and compliance certificates issued

Step-by-step work procedure

Give supervisors and crews a clear, auditable sequence for the task.

Field ready

Site Preparation and Equipment Verification

Review complete system design including treatment equipment specifications, collection pipework layout, distribution system design, and electrical requirements. Verify all equipment delivered matches specifications by checking model numbers, capacities, and ratings against design documentation. Inspect treatment tanks and filter vessels for shipping damage paying attention to inlet and outlet connections, internal components visible through inspection ports, and structural integrity. Check pumps and electrical components for damage. Confirm chemical feed systems, if included, are complete with dosing pumps and appropriate fittings. Verify concrete mounting pads or equipment bases are constructed to specified dimensions with correct levels and drainage falls. Confirm adequate access exists for equipment positioning including doorway dimensions, pathway widths, and overhead clearances. Identify electrical supply location and verify capacity matches system requirements. Review collection pipework ensuring greywater sources are correctly plumbed to treatment system inlet. Identify potable water makeup connection point if design includes automatic top-up. Establish work area boundaries and position equipment staging areas.

Safety considerations

Check concrete pads have cured adequately before positioning heavy equipment—minimum 7 days for standard concrete. Verify access routes are clear of trip hazards and obstructions. If equipment positioning requires mechanical lifting, ensure ground is stable and level. Identify electrical hazards in work area and establish safe distances from energised equipment.

Equipment Positioning and Mechanical Installation

Position wastewater treatment tank on prepared mounting pad using appropriate mechanical handling equipment. For tanks weighing over 100kg, use pallet jack, trolley, or engine crane rated for load. Assign minimum two workers to guide equipment during positioning even when using mechanical aids. Align tank ensuring inlet and outlet connections face correct directions per design. Verify tank is level in both directions using spirit level—treatment processes depend on correct levelling. Secure tank to mounting pad using appropriate fixing methods—typically anchor bolts cast into concrete or expansion anchors for existing pads. Install filter vessels and media housings adjacent to treatment tank positioning to allow access for future media replacement. Position pump assembly ensuring suction and discharge connections align with pipework design. Install UV disinfection unit if included, orienting to allow lamp replacement access. Mount control panel in accessible location protected from weather, positioned to allow viewing of treatment equipment. Ensure all equipment positioned allows adequate clearance for future maintenance including filter access, pump removal, and control system servicing.

Safety considerations

Never manually lift equipment exceeding safe load limits—use mechanical aids for all heavy equipment. Ensure stable footing when guiding equipment during mechanical handling. Wear steel cap boots during equipment positioning protecting against crush injuries if equipment moves unexpectedly. Verify anchor points are adequate for equipment weight and potential lateral loads. Position equipment in well-ventilated area if located indoors.

Collection and Distribution Pipework Installation

Install collection pipework from greywater sources to treatment tank inlet ensuring correct pipe sizing per design specifications. Use appropriate pipe materials for greywater service—typically PVC or ABS rated for continuous water exposure. Maintain minimum grades of 1:60 for horizontal pipe runs ensuring self-draining and preventing solids accumulation. Install cleanout access points at direction changes and at maximum 10-metre intervals for future maintenance. Connect collection pipework to treatment tank inlet using appropriate fittings and ensuring watertight seals. Install distribution pipework from treated water storage to end-use points using purple-coloured pipe exclusively for recycled water. Ensure complete separation between recycled water distribution and potable water supply—never allow any physical connection between systems. Install appropriate backflow prevention devices on any potable water makeup connections to treatment system. Label all recycled water pipes at minimum 3-metre intervals and at all connection points with 'RECYCLED WATER - NOT FOR DRINKING' signage. Install isolation valves allowing system shutdown for maintenance. Pressure test all pipework before concealing—test recycled water and potable water systems separately to confirm no cross-connection.

Safety considerations

Wear waterproof gloves when making connections to pipework carrying greywater. Ensure adequate ventilation if working in confined equipment rooms or below-ground installations. Use appropriate solvent cements in well-ventilated areas—solvent vapours are harmful in enclosed spaces. Verify no cross-connection between recycled and potable water during all installation stages. Do not eat, drink, or smoke while working with greywater pipework.

Electrical Installation Coordination

Coordinate electrical installation work with licensed electrician ensuring all electrical work complies with AS/NZS 3000. Provide electrician with equipment electrical specifications including voltage requirements, current draw, and control system specifications. Verify electrician installs electrical supply with appropriate circuit protection—typically dedicated circuits for pump equipment and UV systems. Ensure all electrical equipment has IP ratings appropriate for installation location—minimum IP55 for plant rooms, IP65 for outdoor installations. Supervise cable routing through treatment equipment areas ensuring cables routed away from potential water contact points and protected from mechanical damage. Verify electrician installs and tests RCD protection on all circuits supplying wastewater equipment. Coordinate control system wiring connecting level sensors, pump controls, and alarm systems per manufacturer wiring diagrams. Ensure electrical isolation switches installed in accessible locations allowing emergency shutdown. Do not energise any electrical equipment until all plumbing connections complete and leak testing confirmed successful. Attend commissioning conducted by electrician verifying correct pump operation, control sequences, and alarm function.

Safety considerations

Only licensed electricians may perform electrical installation work including pulling cables, making connections, and energising circuits. Maintain separation between electrical work and plumbing activities when both occurring concurrently. Do not operate portable electrical tools in wet areas—wait for areas to dry or use battery-powered tools. Verify all portable electrical equipment used during installation connects through 30mA RCD protection. Never energise electrical systems until plumbing leak testing confirms no water leaks near electrical equipment.

Filter Media Installation and Chemical System Setup

Install filter media in media vessels following manufacturer specifications for media type, quantity, and layering sequence. Many systems use graded media with coarse material at bottom and fine filtration media at top. Wear waterproof gloves and dust mask when handling media materials as fine particles create respiratory irritation. Fill media vessels using clean water to specified levels. Install filter distribution headers ensuring even water flow through media. If system includes chemical disinfection, set up dosing equipment in well-ventilated area separated from other chemicals. Install chlorine dosing pump connecting to appropriate chemical storage container. For calcium hypochlorite tablet feeders, install feeder body and load tablets according to manufacturer instructions wearing chemical-resistant gloves. Never mix chlorine-based products with acids or other incompatible chemicals. If installing UV disinfection system, install UV lamps in quartz sleeves following manufacturer procedures. Do not look at operating UV lamps—UV radiation damages eyes and skin. Install UV intensity sensor if equipped. Connect chemical or UV system to electrical supply and control system. Ensure emergency chemical shutdown capability exists. Install spill containment under any chemical storage or dosing equipment. Post Safety Data Sheets for all chemicals in accessible location.

Safety considerations

Wear appropriate PPE—dust mask and waterproof gloves for media handling, chemical-resistant gloves and safety glasses for chemical system setup. Ensure adequate ventilation in areas where chemicals stored or handled. Never mix different chemicals or use same measuring equipment for incompatible chemicals. Keep chemical storage area clean and organised with clear labels. If working with UV lamps, ensure power isolated before removing lamps to prevent UV exposure. Wear safety glasses during all filter and chemical work.

Commissioning and Initial System Operation

Begin commissioning by filling treatment tank with clean water confirming all connections are leak-free. Monitor level controls and verify sensors operate correctly triggering pump operation at specified levels. Introduce greywater flow to system gradually allowing biological treatment processes to establish. For systems with biological filtration, inoculate with appropriate bacterial cultures if specified by manufacturer. Monitor treatment process through inspection ports observing settling, filtration, and disinfection stages. Verify pump operation including start/stop sequences, flow rates, and pressure development. Test UV disinfection system confirming lamps illuminate and intensity monitors function. For chemical disinfection systems, verify dosing equipment delivers correct chemical quantities. Test water quality using field testing kits or laboratory analysis confirming treated water meets specified standards for intended use. Common parameters include turbidity, bacterial counts, residual chlorine, and pH. Verify distribution system delivers treated water to end-use points at adequate pressure and flow. Test all alarm functions including high-level, low-level, and treatment process fault alarms. Confirm control system operates automatically through complete cycles. Document commissioning results including water quality test results, pump performance data, and system operating parameters.

Safety considerations

Wear waterproof gloves during commissioning work involving greywater contact. Do not sample greywater without appropriate protection. Ensure adequate ventilation if working in equipment rooms during commissioning. Monitor for chlorine vapours if chemical disinfection systems operating. Wash hands thoroughly after any greywater contact during commissioning. Do not energise electrical systems while working in wet areas—isolate electrical supply before investigating leaks or making adjustments. Verify backflow prevention devices prevent any reverse flow during testing.

System Documentation and Client Handover

Prepare comprehensive installation documentation including as-built drawings showing actual equipment locations, pipe routes, and electrical connections. Document any variations from original design noting reasons for changes. Compile commissioning records including water quality test results, pump performance data, equipment settings, and alarm testing verification. Prepare operation and maintenance manual for client including system overview, operating instructions, maintenance schedules, troubleshooting guides, and emergency procedures. Include contact information for service providers and equipment suppliers. Provide client with copies of all compliance documentation including plumbing compliance certificates, electrical compliance certificates, backflow prevention testing certificates, and health department approvals if required. Conduct client training explaining system operation, normal operating cycles, alarm meanings and response procedures, routine maintenance requirements, and how to check water quality. Demonstrate system controls and emergency shutdown procedures. Explain importance of maintaining treatment chemical supplies and regular filter maintenance. Provide contact information for emergency service. Complete photographic record of installation showing equipment installation, pipe colour coding, backflow prevention devices, and control systems. File documentation with business records and provide copies to client.

Safety considerations

Ensure client understands greywater safety including that recycled water is not potable, purple pipe identification system, and importance of preventing cross-connections. Explain chemical hazards if system uses chlorination and proper chemical handling procedures. Instruct client on confined space hazards if equipment located below ground and importance of not entering without proper training. Emphasise importance of maintaining system properly to ensure continued safe operation and water quality.

Frequently asked questions

What Australian Standards apply to wastewater reclamation unit installation?

Wastewater reclamation installations must comply with several Australian Standards and regulatory frameworks. AS/NZS 3500.1 (Plumbing and Drainage - Water Services) provides core requirements including backflow prevention, pipe materials, and installation methods for greywater systems. This standard specifies purple pipe colour coding for recycled water distribution, prohibition of cross-connections with potable water, and requirements for system labelling. AS/NZS 1547 (On-site Domestic Wastewater Management) applies to greywater treatment and disposal systems providing guidance on design, installation, and management. AS 2419.1 (Fire Hydrant Installations) becomes relevant if recycled water supplies fire services. State and territory health departments administer additional regulations governing water quality standards, system approval processes, and public health protection requirements. Many local councils have specific greywater policies requiring approval before installation. Environmental Protection Authority regulations may apply particularly for commercial systems. Plumbers must research all applicable standards and regulations for their jurisdiction and obtain necessary approvals before commencing installation to ensure legal compliance and system approval.

How is greywater defined and what water sources can be included in reclamation systems?

Greywater is defined as wastewater from domestic activities excluding toilet waste (blackwater). Greywater typically includes water from showers, baths, hand basins, and laundry facilities. However, regulations distinguish between different greywater quality levels. Light greywater from showers and basins generally has lower contamination levels than laundry water particularly if nappies are washed. Kitchen sink water is often excluded from greywater systems due to grease, food particles, and potentially higher bacterial loads, with many jurisdictions classifying kitchen waste as requiring treatment equivalent to blackwater. Washing machine water quality depends on washing activities. Water quality and treatment requirements vary based on greywater sources and intended end use. Greywater reused for subsurface irrigation requires less treatment than water used for toilet flushing where human contact is more likely. Australian guidelines recommend treatment appropriate for end use with higher treatment levels for applications with potential human contact. System designers must clearly identify greywater sources and ensure treatment capacity matches both volume and contamination level. Regulations prohibit combining greywater with blackwater in treatment systems. When planning wastewater reclamation installations, verify local regulations regarding acceptable greywater sources and required treatment levels for intended applications.

What ongoing maintenance is required for wastewater reclamation systems and who can perform it?

Wastewater reclamation systems require regular maintenance to ensure continued safe operation and water quality compliance. Maintenance schedules vary by system type and manufacturer but typically include filter cleaning or replacement every 1-6 months depending on loading, inspection and cleaning of settlement tanks quarterly or more frequently, testing and replenishment of disinfection chemicals monthly or as consumed, cleaning of UV quartz sleeves quarterly and lamp replacement annually, pump inspection and servicing annually including seal inspection and impeller cleaning, and comprehensive water quality testing quarterly or as required by regulations. Many regulations require licensed plumbers to perform maintenance involving plumbing system modifications or disconnection of water services. Filter replacement and routine cleaning may be performed by property owners following manufacturer instructions. Chemical system servicing should be performed by persons with appropriate chemical handling training. Some jurisdictions require annual inspection and water quality verification by licensed professionals for systems used for toilet flushing or other higher-risk applications. Documentation of maintenance activities is typically required including service dates, work performed, water quality results, and any defects identified. Failure to maintain systems properly can result in system failure, water quality deterioration creating health risks, and potential regulatory enforcement. Property owners should establish maintenance contracts with qualified service providers ensuring regular servicing occurs and documentation is maintained.

What are the key differences between UV disinfection and chlorine-based disinfection for greywater systems?

UV disinfection and chlorine-based disinfection represent the two primary disinfection methods for greywater reclamation with distinct advantages and considerations. UV disinfection uses ultraviolet light at 254-nanometre wavelength to inactivate microorganisms without adding chemicals to water. Advantages include no chemical handling, storage, or residual chemicals in treated water; effective against wide range of bacteria, viruses, and protozoa; no taste or odour added to water; and environmentally friendly with no disinfection by-products. Limitations include no residual disinfection protection after UV treatment so bacterial regrowth can occur in storage; effectiveness depends on water clarity with turbidity reducing UV transmission; requires regular lamp replacement typically annually; and requires electrical power continuously. Chlorine-based disinfection uses sodium hypochlorite liquid or calcium hypochlorite tablets introducing free chlorine to water which oxidises and destroys microorganisms. Advantages include providing residual disinfection protecting water quality in storage; effective against wide microorganism range; relatively simple systems; and continues working after initial application. Limitations include requiring chemical handling, storage, and regular replenishment; potential for taste and odour in treated water if residual too high; producing disinfection by-products; requiring monitoring to maintain correct dosing; and potential safety hazards from chemical exposure. System selection depends on application requirements, maintenance capabilities, and regulatory requirements. Many high-quality systems combine both methods using UV primary disinfection with low-level chlorine residual for storage protection.

How should plumbers handle the risk of cross-connection between recycled water and potable water supplies?

Cross-connection prevention is absolutely critical in wastewater reclamation installations as contamination of potable water with greywater creates serious public health risks. Plumbers must implement multiple barriers preventing cross-connection. Physical separation requires using purple-coloured pipe exclusively for recycled water distribution with no exceptions, maintaining complete physical separation between recycled and potable water pipework with minimum 300mm clearance where pipes must cross, and using different pipe sizes for recycled water to prevent accidental connection. Clear identification includes labelling all recycled water pipes at minimum 3-metre intervals with 'RECYCLED WATER - NOT FOR DRINKING' signage in durable materials, installing permanent labels at all outlets and connection points identifying recycled water, and using purple-coloured fixtures where feasible to distinguish recycled water taps. Backflow prevention requires installing testable backflow prevention devices (RPZ valves) on any potable water connection to greywater systems, annual testing of backflow devices by licensed tester with documentation maintained, and ensuring backflow devices installed in accessible locations allowing testing. Installation verification includes independent pressure testing of recycled and potable systems confirming no interconnection, photographic documentation showing separation and colour coding, and commissioning inspection confirming no cross-connection pathways exist. Client education must explain recycled water safety, purple pipe identification system, prohibition on connecting potable fixtures to recycled water, and importance of hiring qualified plumbers for any future modifications. Documentation including detailed as-built drawings showing complete system layout must clearly distinguish recycled and potable systems for future maintenance workers. Any cross-connection discovered must be immediately rectified and reported to relevant authorities.

What water quality parameters must be tested for greywater reclamation systems and what standards must be met?

Water quality testing requirements for greywater reclamation systems depend on intended water use and applicable regulations. Common parameters include turbidity (cloudiness) which should typically be below 5 NTU for effective disinfection and aesthetic quality; total coliform and E. coli bacteria levels with limits varying by use—toilet flushing typically requires below 10 CFU/100mL E. coli, irrigation may allow higher levels; residual disinfectant (chlorine) if chemical disinfection used, typically maintained at 0.2-1.0 mg/L free chlorine for distribution system protection; pH should be maintained between 6.5 and 8.5 for effective disinfection and pipe protection; and suspended solids which should be minimised to prevent filter clogging and maintain disinfection effectiveness. Some regulations require additional testing including biochemical oxygen demand (BOD), chemical oxygen demand (COD), and specific pathogen testing. Testing frequency varies by jurisdiction and use—commissioning typically requires comprehensive testing before system approval, quarterly or biannual testing may be required for ongoing operation particularly for higher-risk applications like toilet flushing, and annual testing is minimum for most systems. Testing should be performed by accredited laboratories using approved methods. Many jurisdictions provide specific greywater quality guidelines—for example, some states require Class A recycled water standards for certain applications while others specify greywater-specific standards. System operators must understand applicable standards for their jurisdiction and intended use. Documentation of water quality results must be maintained and may be required for regulatory compliance verification. If water quality testing reveals non-compliance, system operation may need to be suspended until corrections are made and retesting confirms compliance.

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