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Windshield replacement on construction vehicles involves handling heavy glass, working in confined spaces, and managing vehicle stability. This SWMS covers safe glass handling procedures, vehicle positioning requirements, chemical safety protocols, and ADAS calibration procedures. The document addresses Australian WHS requirements for automotive glass work and vehicle safety systems.
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Windshield replacement involves handling heavy glass panels, managing vehicle stability, and ensuring proper ADAS calibration. This SWMS covers safe procedures for glass removal, installation, and system testing on construction sites.
Fully editable, audit-ready, and aligned to Australian WHS standards.
Construction vehicle windshields face high impact risks and must maintain visibility and safety systems. Proper replacement procedures prevent injuries and ensure vehicle safety compliance.
Reinforce licensing, insurance, and regulator expectations for Windshield Replacement Standard Vehicles Safe Work Method Statement crews before they mobilise.
Surface the critical risks tied to this work scope and communicate them to every worker.
Risk of cuts and lacerations from handling heavy glass.
Heavy lifting and awkward positioning of windshields.
Contact with adhesives and sealants used in installation.
Risk of vehicle movement during work.
Camera and sensor systems requiring recalibration.
Deploy layered controls aligned to the hierarchy of hazard management.
Use vacuum lifters and mechanical aids for glass handling.
Implementation
Install suction cups, vacuum systems, adjustable platforms.
Secure vehicles to prevent movement during work.
Implementation
Use wheel chocks, jacks, level surfaces, exclusion zones.
Control exposure to adhesives and cleaning chemicals.
Implementation
Use PPE, provide ventilation, follow SDS, proper storage.
Ensure proper calibration of safety systems after replacement.
Implementation
Use qualified technicians, follow manufacturer procedures, document calibration.
Provide specialized training for windshield technicians.
Implementation
Certify in glass handling, chemical safety, ADAS systems, emergency procedures.
Requirement: Level 5 cut-resistant with reinforced palms
When:
Requirement: Clear glasses with side shields
When:
Requirement: P2 mask or organic vapor respirator
When:
Give supervisors and crews a clear, auditable sequence for the task.
Position vehicle safely and prepare work area.
Safety considerations
Secure vehicle, establish exclusion zone
Remove old glass and prepare frame.
Safety considerations
Team lifting, full PPE, protect interior
Install new windshield safely.
Safety considerations
Use mechanical aids, proper alignment
Test and calibrate vehicle systems.
Safety considerations
Follow manufacturer procedures exactly
Complete inspection and document work.
Safety considerations
Verify all systems functional
1-2 hours for initial movement, 24 hours for full strength. Follow manufacturer specs.
Always after windshield replacement for safety system functionality.
Use mechanical lifters or team lifting. Never lift heavy glass alone.
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Windshield replacement involves significant risks from heavy glass handling, chemical exposure, and improper vehicle positioning. Construction vehicles operate in demanding environments where windshields must withstand impacts and provide clear visibility. Improper installation can compromise vehicle safety systems and create hazards for operators. This SWMS ensures systematic procedures for safe glass handling, proper vehicle preparation, and quality installation that maintains vehicle integrity and operator safety.
Windshield replacement operations present several hazards requiring specialized control measures.
Control measures follow the hierarchy of controls, prioritizing elimination and engineering solutions before administrative and PPE measures.
Personal protective equipment is critical for windshield replacement safety and must meet specific standards.
Regular inspections and checks are essential for maintaining windshield replacement safety.
Follow these systematic procedures for safe windshield replacement.
Common questions about windshield replacement safety on construction sites.
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