Falls from Roof Edges, Penetrations, and Fragile Surfaces
HighThe primary hazard in roof work is falling from unprotected edges, through roof penetrations, or through fragile roof materials. Roof edges often lack physical barriers, requiring workers to maintain awareness of edge locations whilst focused on work tasks. Roof penetrations including skylights, ventilation openings, and service penetrations create sudden drop hazards, particularly when covered by temporary materials or obscured by debris. Fragile roof materials including old corrugated iron, asbestos cement sheeting, plastic skylights, and deteriorated structural members can collapse without warning when worker weight is applied. The elevated working position means falls of 2-10 metres are common, often onto hard surfaces or projecting objects below. Falls occur suddenly without opportunity for recovery, and consequences are severe including fatal injuries, spinal cord damage, and traumatic brain injuries.
Consequence: Fatal injuries from falls onto hard surfaces or structures below, paraplegia or quadriplegia from spinal injuries, traumatic brain injury, multiple fractures, and severe workers compensation claims often exceeding $1 million per incident.
Inadequate or Unsafe Roof Access Systems
HighAccessing roofs using inadequate methods creates fall hazards during the crucial transition from ground or building interior to roof level. Common unsafe access methods include ladders that are too short, poorly positioned, unsecured, or damaged, climbing external walls or downpipes in absence of proper access equipment, accessing roofs through windows or openings not designed for access, and using makeshift access structures. Even when proper ladders are used, failures include incorrect ladder angle creating instability, inadequate extension above roof edge preventing safe transition, lack of securing at top or bottom allowing ladder movement, and workers carrying tools or materials whilst climbing preventing maintenance of three-point contact. Access hazards are heightened during emergency repairs when urgency may drive unsafe access decisions.
Consequence: Falls during access or egress from roofs, ladder slip or collapse causing serious injuries, inability to safely evacuate roofs during emergencies if access systems are inadequate, and delayed emergency response if injured workers cannot be safely accessed.
Severe Weather Creating Slippery Surfaces and Wind Hazards
HighWeather conditions create multiple roof work hazards including rain making surfaces extremely slippery and dramatically increasing fall risk, wind destabilizing workers on exposed roof surfaces and creating projectile hazards from loose materials, extreme heat causing heat stress on unshaded roof surfaces exposed to direct sun, cold temperatures and frost creating slippery conditions, and thunderstorms creating lightning strike risk for workers in elevated exposed positions. Weather can change rapidly during roof work, creating hazardous conditions without warning. Morning dew or overnight rain may leave surfaces slippery even when forecast conditions appear suitable.
Consequence: Falls from slippery surfaces, workers blown from roofs by wind gusts, heat stroke from extreme temperature exposure, lightning strikes to workers on exposed roofs, and emergency evacuations under hazardous conditions.
Contact with Overhead Powerlines During Roof Access or Work
HighRoof work frequently occurs near overhead electrical powerlines supplying buildings, with clearances sometimes less than one metre from roof structures. Electrocution hazards arise when ladders are raised into powerlines during access, tools or materials contact powerlines during lifting or handling, antenna or solar panel installations approach powerlines, and workers inadvertently contact powerlines whilst working on roofs. High voltage arcing can occur without direct contact when conductive objects approach within one metre of powerlines. Metal ladders, aluminum equipment, and wet conditions all increase electrical conductivity and hazard severity.
Consequence: Electrocution causing cardiac arrest and death, severe electrical burns, arc flash injuries, falls following electrical shock, and long-term neurological damage from electrical injuries.
Unexpected Asbestos Encounters in Older Roof Structures
MediumRoof work on buildings constructed before 2004 may encounter asbestos-containing materials including roof sheeting, underlay, flashing, and penetration sealing products. Workers conducting inspections or repairs may disturb asbestos materials unknowingly, releasing fibers through cutting, drilling, breaking, or walking on deteriorated surfaces. Visual identification of asbestos is unreliable as many non-asbestos materials appear similar. Emergency repairs may not allow time for asbestos assessment before work commences. Maintenance workers may lack asbestos awareness training assuming only removal work poses asbestos risk.
Consequence: Asbestos fiber inhalation causing mesothelioma, lung cancer, and asbestosis developing 20-40 years after exposure, prosecution for unlicensed asbestos disturbance, and expensive site remediation if asbestos is disturbed without proper controls.
Manual Handling Injuries from Equipment and Materials
MediumRoof work involves manual handling of tools, equipment, and materials in physically demanding positions on slopes and uneven surfaces. Workers adopt awkward postures including kneeling, squatting, and reaching whilst maintaining balance on pitched roofs. Carrying equipment up ladders prevents proper ladder climbing technique. Lifting materials overhead to pass onto roofs creates shoulder and back strain. Repetitive tasks performed during maintenance work cause cumulative trauma. The elevated working position prevents optimal lifting postures and increases consequence of dropping heavy items.
Consequence: Lower back injuries, shoulder impingement, knee injuries from kneeling on hard surfaces, muscle strains, cumulative trauma disorders, and struck-by injuries if heavy items are dropped onto workers below.