Comprehensive SWMS for Crane Lifting Operations and Dogging Activities

Dogman Safe Work Method Statement

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Dogman work involves directing crane operations, selecting and attaching appropriate rigging equipment to loads, guiding crane operators through hand signals and radio communication, and ensuring safe load positioning during lifting operations across construction sites. As the critical link between loads, crane operators, and work areas, dogmen assume significant responsibility for preventing lifting incidents including load drops, crushing injuries, and structural impacts. This high-risk construction work requires comprehensive training, current licensing under Australian regulations, detailed understanding of load weights and rigging capacities, and constant vigilance regarding surrounding hazards. This SWMS provides systematic procedures for dogman operations in accordance with Australian Standards AS 2550 and AS 1418, ensuring safe crane lifting operations whilst protecting workers and the public from the substantial hazards inherent in construction lifting activities.

Unlimited drafts • Built-in WHS compliance • Works across every Australian state

Overview

What this SWMS covers

Dogman operations form an essential component of construction lifting activities, providing the critical interface between loads requiring movement, crane operators controlling lifting equipment, and work environments where loads must be positioned. The dogman assumes responsibility for selecting appropriate rigging equipment matched to load characteristics, attaching rigging to loads using methods preventing slippage or load shift, directing crane operators through standardised hand signals or radio communication, maintaining awareness of all personnel and hazards within the crane operating radius, and ensuring loads are safely landed and secured before releasing crane hook engagement. This role demands comprehensive technical knowledge spanning load estimation, rigging equipment capabilities, crane operating characteristics, and construction site hazard recognition. Dogman licensing in Australia follows a structured competency framework administered under the Work Health and Safety Regulation 2011 and implemented through state and territory workplace health and safety authorities. The Dogging licence permits holders to select and inspect lifting gear, sling loads weighing up to 3000 kilograms, direct crane and hoist operations using standard signals, and ensure lifting operations comply with regulatory requirements. Licence holders must demonstrate competency in calculating load weights including estimating material volumes and applying material densities, selecting rigging equipment appropriate to load configuration and weight, understanding safe working load limits and safety factors, applying correct rigging techniques including choker hitches, basket hitches, and bridle configurations, and communicating effectively with crane operators using both hand signals and radio communication protocols. Licensing requires completion of nationally recognised training through registered training organisations, successful assessment of practical skills, and ongoing competency demonstration. Licence currency depends on continued operation in the role with renewal required if lapsed periods exceed specified durations. The scope of dogman work varies substantially across construction projects based on lifting complexity, site constraints, and crane types utilised. Simple lifting operations involve guiding single loads including steel beams, precast concrete elements, and equipment packages along straightforward paths with minimal obstruction. Complex lifting operations include tandem lifts coordinating multiple cranes simultaneously, confined space lifts threading loads through tight clearances, blind lifts where crane operators cannot directly observe loads requiring complete reliance on dogman direction, and critical lifts involving loads exceeding standard working limits or presenting exceptional consequences if incidents occur. Dogmen working on high-rise construction guide loads past building faces and through structural openings whilst managing load swing from wind exposure at height. Civil construction dogmen direct placement of heavy infrastructure elements including bridge beams, utility poles, and major equipment installations often in congested urban environments with overhead services and public access considerations. Load characteristics significantly influence rigging methods and lifting procedures. Regular shaped loads including steel sections, concrete panels, and equipment with designated lifting points allow straightforward rigging using manufacturer-specified attachment methods. Irregular loads including demolition debris, bundled materials, and equipment lacking designated lifting points require careful rigging design establishing secure attachment preventing load shift during lifting. Long loads such as steel beams and precast planks present particular challenges including load droop under self-weight, potential for load rotation if centre of gravity misaligned with rigging attachment point, and clearance difficulties during slewing operations. Delicate loads including glazing panels, finished equipment, and architectural elements require specialised lifting beams, spreader frames, or vacuum lifting equipment distributing forces and preventing damage. Hazardous loads containing substances including fuel, chemicals, or pressurised systems demand additional controls including spill containment, emergency response readiness, and restricted lift zones preventing personnel exposure if containment failure occurs. Crane operating environments create varied challenges requiring dogman adaptation to site-specific conditions. Congested construction sites with multiple concurrent activities demand heightened awareness of personnel movements, material deliveries, and other mobile plant operations potentially entering crane operating radius. Overhead obstructions including power lines, communication cables, building overhangs, and adjacent structures require careful load path planning and continuous monitoring during lifting operations. Ground conditions including soft soils, sloped terrain, excavations, and underground services affect crane stability and safe operating capacity. Public interface areas including footpaths, roadways, and occupied buildings adjacent to lifting operations necessitate additional controls protecting public from lifting hazards. Weather conditions particularly wind substantially affect lifting operations through load swing, reduced crane capacity, and increased risk of load instability. Communication protocols between dogmen and crane operators utilise standardised hand signals prescribed in Australian Standards AS 2550.1, supplemented by two-way radio communication for complex operations where visual signals may be obscured. Hand signals provide unambiguous directional commands including hoist, lower, slew left, slew right, travel, stop, and emergency stop, with each signal having prescribed hand and arm positions recognised nationally. Radio communication allows detailed information exchange about load status, clearances, personnel positions, and hazard observations, though must follow structured protocols preventing confusion including positive acknowledgement of instructions, clear addressing of specific crane operators when multiple cranes operate simultaneously, and emergency communication priority overriding routine operational messages. Loss of communication between dogman and operator requires immediate cessation of lifting operations until communication is re-established, as crane operators must not proceed with lifting movements without clear direction particularly in congested or complex environments.

Fully editable, audit-ready, and aligned to Australian WHS standards.

Why this SWMS matters

Crane lifting incidents consistently rank among the most severe construction accidents in Australia, with load drops, crushing injuries, and structural collapses causing multiple fatalities annually and numerous serious injuries resulting in permanent disabilities. Safe Work Australia statistics document that lifting operations account for a disproportionate number of construction fatalities relative to the time spent on lifting activities, reflecting the catastrophic potential of lifting failures. Dogmen play a pivotal role in preventing these incidents through proper load assessment, appropriate rigging selection, effective communication with operators, and constant awareness of personnel and hazards within crane operating areas. Failures in dogman performance including inadequate rigging causing load drops, miscommunication leading to unintended crane movements, and insufficient exclusion zone management allowing personnel beneath suspended loads directly contribute to serious incidents. Load drops represent the most catastrophic hazard in lifting operations, occurring when rigging fails, loads slip from inadequate attachment, or rigging equipment exceeds safe working limits. Investigation of load drop incidents consistently identifies common causal factors including underestimation of load weight causing rigging overload, inappropriate rigging configuration allowing loads to slip from slings, use of damaged rigging equipment with reduced strength, incorrect hitching methods reducing effective rigging capacity, and inadequate inspection of rigging before use. A steel beam weighing 2 tonnes falling from 10 metres height possesses enormous kinetic energy capable of penetrating floors, collapsing scaffolding, and causing instant fatality if striking personnel. Precast concrete panels, equipment packages, and structural steel elements routinely lifted on construction sites represent substantial masses that become lethal projectiles if rigging fails. Proper load weight estimation, rigging selection with adequate safety factors, thorough inspection of rigging equipment, and correct hitching techniques implemented by competent dogmen provide essential defences preventing load drop incidents. Crushing and struck-by injuries occur when personnel enter crane operating radius whilst loads are suspended or moving, when loads swing uncontrollably contacting personnel or structures, or when loads are landed on personnel during placement operations. Dogmen must maintain constant awareness of all personnel within the crane operating area, implementing exclusion zones preventing unauthorised access beneath suspended loads, directing personnel to safe positions before commencing lifts, and ensuring clear communication about load movements. The normalisation of lifting operations on busy construction sites creates complacency where workers focus on their tasks whilst failing to recognise suspended load hazards nearby. A momentary distraction of the dogman allowing a worker to enter beneath a suspended load creates immediate fatality risk if rigging failure or unintended load release occurs. Dogmen must maintain absolute vigilance enforcing exclusion zones even under pressure to expedite lifting operations, as the consequences of personnel beneath loads during incidents are universally catastrophic. Overhead power line contact by cranes or suspended loads causes electrocution fatalities to crane operators, dogmen, and other personnel in contact with energised cranes. Electricity arcs from power lines to crane booms or loads when clearance distances are breached, with arc flash causing severe burns and electrical current causing cardiac arrest. Multiple fatality incidents have occurred when cranes contacted overhead power lines, with rescue attempts by co-workers resulting in additional electrocutions as electricity conducts through the energised crane structure and rigging. Dogmen must maintain constant awareness of overhead power line locations, enforce minimum clearance distances prescribed in regulations, coordinate with electricity authorities for power isolation or insulation when working near power infrastructure, and implement emergency procedures including remaining clear of energised cranes until electricity authority confirmation of de-energisation. Even low-voltage power lines carry sufficient current to cause fatalities, whilst high-voltage transmission lines can arc across substantial distances before physical contact occurs. Structural impacts from uncontrolled loads cause building damage, scaffolding collapse, and injury to personnel when loads swing into structures, crane operators lose load control, or loads are positioned incorrectly during placement. Wind-induced load swing particularly affects large surface area loads including panels, formwork, and equipment with flat faces, with loads swinging metres from intended path despite relatively moderate wind speeds. Dogmen must assess wind conditions before commencing lifts, establishing wind speed limits beyond which operations cease, monitoring load behaviour during lifting watching for excessive swing or rotation, and directing operators to land loads if control is compromised. Blind lifts where operators cannot observe loads demand particular care, with dogmen providing continuous verbal guidance about load position, clearances, and obstacles. Complex lifts through building openings, between structural elements, or into confined spaces require slow, controlled movements with continuous communication preventing inadvertent contact damaging structures or equipment. Unauthorised lifting operations conducted by unlicensed personnel or licensed dogmen working beyond their competency scope create systemic safety failures. Construction site pressures to maintain productivity, contractor cost minimisation through use of underqualified personnel, and inadequate supervision allowing unqualified workers to perform dogging duties expose sites to preventable incidents. Regulatory investigations following serious lifting incidents frequently identify that dogmen lacked current licences, had licences but insufficient practical experience for the complexity of lifting being attempted, or were qualified for basic dogging but performing advanced rigging beyond their competency. PCBUs engaging dogmen must verify current licence status, assess practical competency for specific lifting operations planned, provide appropriate supervision for less experienced dogmen, and prohibit lifting operations proceeding without qualified dogmen present regardless of schedule pressures.

Reinforce licensing, insurance, and regulator expectations for Dogman Safe Work Method Statement crews before they mobilise.

Hazard identification

Surface the critical risks tied to this work scope and communicate them to every worker.

Risk register

Load Drop from Rigging Failure or Inadequate Attachment

High

Suspended loads become lethal hazards if rigging fails, loads slip from slings, or attachment points fail during lifting operations. Rigging failure occurs when safe working load limits are exceeded, damaged rigging equipment is used without detection, incorrect rigging configurations reduce effective capacity, or rigging is positioned over sharp edges causing cutting wear. Loads slip from slings when inappropriate hitching methods are used, load centres of gravity are misaligned with rigging attachment points, or loads lack suitable lifting points requiring improvised attachment. Lifting point failures on loads occur when loads are lifted using points not designed for lifting forces, existing damage to lifting points goes undetected, or lifting angles generate forces exceeding design capacity. A dropped load weighing hundreds of kilograms or tonnes falling from height possesses enormous kinetic energy, penetrating floors, crushing equipment, and causing instant death if striking personnel.

Consequence: Multiple fatalities if loads strike personnel, catastrophic property damage from loads impacting buildings and equipment, progressive structural collapse if loads strike supporting structures, secondary injuries from debris scatter, and psychological trauma to witnesses of serious incidents.

Crushing Injuries from Personnel Beneath Suspended Loads

High

Construction workers, trades personnel, and members of the public entering areas beneath suspended loads face crushing hazards if any failure of rigging, crane systems, or operator control occurs. Personnel may enter beneath loads when exclusion zones are not established, barriers are inadequate, workers become complacent during routine lifting operations, or dogmen fail to maintain awareness of personnel movements. The normalisation of lifting operations on busy sites creates environment where workers focus on their tasks rather than suspended load hazards nearby. Even momentary positioning beneath loads creates fatality risk if rigging fails or unintended load release occurs. Children and members of the public near construction sites may not recognise suspended load hazards and enter restricted areas. Once beneath loads, personnel have no time to react if loads fall, as loads accelerate rapidly under gravity from even modest suspension heights.

Consequence: Instant death from crushing injuries, catastrophic multiple trauma requiring extensive emergency medical intervention, permanent disability from spinal injuries, traumatic amputations, and severe psychological impact on surviving workers witnessing fatal crush incidents.

Overhead Power Line Contact Causing Electrocution

High

Crane booms or suspended loads contacting overhead power lines cause electrocution through arcing electricity to crane structures and rigging equipment. Power lines carry electricity at voltages from 230V single phase through to 500kV transmission lines, all capable of causing fatal electrocution. Electricity arcs from power lines to cranes before physical contact when high voltage lines are involved, with arc distances exceeding one metre for transmission voltages. Crane operators, dogmen, and other personnel in contact with energised cranes or rigging receive electric shock causing cardiac arrest. Rescue attempts by co-workers result in additional electrocutions when electricity conducts through crane structure and ground. Crane boom contact with power lines occurs when operators misjudge clearances, cranes are operated too close to power infrastructure, suspended loads swing into power lines, or power lines sag under electrical load reducing clearances below normal positions.

Consequence: Multiple fatalities from electrocution of operators and would-be rescuers, severe electrical burns requiring extensive skin grafting, cardiac arrest and permanent neurological damage, arc flash injuries causing blindness, and extended incident recovery periods awaiting electricity authority attendance for power isolation.

Uncontrolled Load Swing Striking Personnel or Structures

High

Suspended loads swing when subject to wind forces, rapid crane movements, uneven ground causing crane instability, or inadequate rigging allowing load rotation. Large surface area loads including panels, formwork, and equipment with flat faces act as sails in wind, generating substantial lateral forces swinging loads metres from intended position. Rapid crane slewing or hoisting creates dynamic forces causing load swing and oscillation. Loads with unbalanced weight distribution or offset centres of gravity rotate when lifted, swinging unpredictably. Uncontrolled load swing strikes personnel working near crane operations, impacts building structures causing damage and creating falling debris hazards, contacts scaffolding causing collapse, and strikes other cranes or mobile plant operating nearby. Dogmen may lose visual contact with swinging loads during blind lifts, preventing effective direction to operators about load position and hazards.

Consequence: Fatal head and crush injuries from swinging loads striking personnel, structural damage to buildings from load impacts, scaffolding collapse endangering workers on scaffolds, damage to adjacent cranes and plant, and loss of load control potentially leading to load drops if swinging loads contact obstructions.

Communication Failure Between Dogman and Crane Operator

Medium

Effective communication between dogman and crane operator is essential for safe lifting operations, with communication failures causing unintended crane movements, misaligned load positioning, and failure to respond to emergencies. Radio communication failures occur when batteries discharge, interference prevents clear transmission, multiple operations on same radio channels create confusion, or operators and dogmen use non-standard terminology. Hand signal communication fails when visual line-of-sight is obstructed by structures or weather, signals are misinterpreted due to inadequate training, or lighting conditions prevent clear signal observation. Language barriers between operators and dogmen of different linguistic backgrounds cause misunderstanding of verbal communications. Simultaneous operation of multiple cranes requires careful radio discipline to ensure instructions are directed to correct operators, with confusion causing wrong crane to execute movements.

Consequence: Unintended crane movements causing load drops or impacts, loads landed in incorrect positions creating secondary hazards, delayed emergency stop responses during developing incidents, and progressive loss of load control from accumulating communication errors during complex lifts.

Manual Handling Injuries During Rigging Attachment and Load Preparation

Medium

Dogmen suffer manual handling injuries when attaching rigging to loads, positioning heavy slings and shackles, manoeuvring loads for rigging access, and handling rigging equipment throughout shifts. Rigging equipment including slings, chains, and shackles possess substantial weight, with large capacity slings weighing 20-50 kilograms requiring team lifting or mechanical aids. Attaching rigging often requires awkward postures including bending, reaching, and working in confined spaces around loads. Threading slings under loads requires lifting loads slightly or accessing underneath creating back strain from sustained awkward positions. Repeated lifting and positioning of rigging equipment throughout shifts creates cumulative trauma to backs, shoulders, and knees. Working on uneven surfaces and sloped ground whilst handling rigging compounds injury risk through reduced stability and asymmetric loading.

Consequence: Chronic lower back pain and disc injuries, shoulder rotator cuff damage requiring surgical intervention, knee injuries from working in crouched positions, acute back strain from sudden overload, and long-term musculoskeletal disorders reducing capacity to continue dogman work.

Struck by Mobile Plant and Delivery Vehicles in Crane Operating Areas

Medium

Dogmen working around cranes face struck-by hazards from excavators, dump trucks, concrete trucks, and delivery vehicles operating in congested construction sites. Dogmen focused on loads and crane operations may not maintain awareness of approaching vehicles, whilst vehicle operators focused on their tasks may not see dogmen in their path. Reversing vehicles create particular hazards with limited operator visibility to rear. Crane slewing operations create dynamic hazards as crane counterweights swing through areas potentially occupied by vehicles or personnel. Multiple concurrent lifting operations with several cranes and associated dogmen create complex movement patterns increasing collision risks. Inadequate traffic management and separation between pedestrian work areas and vehicle routes allow vehicles to enter areas where dogmen are working.

Consequence: Fatal injuries from vehicle impacts, crush injuries between vehicles and stationary objects, fractures and soft tissue trauma from lower-speed impacts, and head injuries if struck by reversing vehicles without visibility of workers behind them.

Exposure to Weather Conditions Including Heat, Cold, and UV Radiation

Low

Dogmen work outdoors in all weather conditions experiencing heat stress during summer, cold stress in winter, and cumulative UV exposure year-round. Heat stress develops during summer operations when wearing personal protective equipment including hard hats, high-visibility clothing, and safety boots that impede body cooling. Physical exertion handling rigging equipment and sustained standing throughout shifts increases metabolic heat production. Inadequate hydration and shade access during breaks compounds heat stress effects. Cold stress occurs during winter work with inadequate layering of clothing and exposure to wind chill reducing core body temperature. Reduced manual dexterity from cold affects ability to manipulate rigging equipment, shackle pins, and radio controls. UV radiation exposure accumulates over years causing premature skin aging, solar keratoses, and increased skin cancer risk. Glare from sun affects ability to observe loads and hand signals clearly.

Consequence: Heat exhaustion and heat stroke requiring emergency medical intervention, dehydration affecting concentration and decision-making, hypothermia and reduced manual dexterity in cold conditions, long-term skin cancer development, eye damage from UV and glare exposure, and weather-related slips when surfaces become wet or icy.

Control measures

Deploy layered controls aligned to the hierarchy of hazard management.

Implementation guide

Load Weight Estimation and Rigging Capacity Verification

Administrative Control

Prevent rigging overload through systematic load weight estimation before lifting operations and verification that selected rigging possesses adequate capacity with appropriate safety factors. Implement structured load assessment procedures requiring dogmen to calculate or obtain load weights from drawings, specifications, or supplier documentation. For loads lacking documented weights, calculate weights using material volumes and densities or utilise load cells providing direct weight measurement. Apply minimum 5:1 safety factor between rigging Safe Working Load and actual load weight accounting for rigging configuration effects, dynamic loading during lifting, and potential for load weight variation. Document load weights and rigging selections on lift plans for complex or critical lifts, providing verification that rigging capacity is adequate and creating record for regulatory compliance demonstration.

Implementation

1. Require load weight determination before commencing any lifting operation - no estimates or guesses permitted without verification 2. Obtain load weights from engineering drawings, supplier data sheets, or manufacturer specifications where available 3. For loads without documented weights, calculate weight using material volume (length x width x height) multiplied by material density 4. Apply appropriate material densities - steel 7850 kg/m³, concrete 2400 kg/m³, timber 600-900 kg/m³ depending on species and moisture 5. Add 10-20% contingency to calculated weights accounting for moisture content, attachments, and load variation 6. Use load cells or crane load moment indicators for direct weight measurement if load weight cannot be reliably determined by calculation 7. Select rigging with Safe Working Load (SWL) minimum 5 times greater than actual load weight providing adequate safety factor 8. Account for rigging configuration effects - basket hitch provides double capacity, choker hitch reduces capacity to 80% of rated SWL 9. Calculate sling angles for multi-leg bridles ensuring angles exceed 30 degrees from vertical and adjusting capacity for angle effects 10. Verify shackle and hardware ratings ensuring all components in load path possess adequate capacity for the lifting operation 11. Document load weights and rigging selections in lift plan for loads exceeding 75% of crane rated capacity or involving complex rigging 12. Review rigging selections with experienced personnel or rigging specialists for unusual loads or critical lifts affecting construction schedule

Pre-Use Inspection of Rigging Equipment and Lifting Gear

Administrative Control

Detect damaged rigging equipment before use through comprehensive visual and tactile inspection procedures checking for wear, damage, deformation, and certification currency. Establish daily inspection protocols requiring dogmen to inspect all rigging equipment before use each shift, removing any damaged or questionable equipment from service immediately. Implement formal periodic inspection programmes with detailed inspection by competent persons at maximum 6-month intervals documenting equipment condition and maintaining inspection records. Ensure all rigging equipment displays identification tags showing Safe Working Load, inspection dates, and unique identification numbers allowing tracking. Train dogmen to recognise damage modes including wire rope strand breakage, sling cuts and abrasion, chain elongation and deformed links, shackle pin wear and body cracks, and hook deformation or cracks indicating overload.

Implementation

1. Conduct pre-use inspection of all rigging equipment before use each shift - designate specific time for inspection before commencing lifting operations 2. Inspect wire rope slings checking for broken wires, kinks, crushing damage, corrosion, and reduction in rope diameter exceeding 10% 3. Check synthetic slings for cuts penetrating more than 10% of sling width, abrasion, chemical damage, UV degradation, and stitching failure 4. Examine chain slings checking for stretched links, cracks, nicks, gouges, deformed links, and wear exceeding 10% of original chain diameter 5. Inspect shackles checking pins for wear, bending, or threading damage, and shackle bodies for cracks, deformation, or corrosion 6. Check hooks for cracks particularly in saddle and throat areas, deformation of hook opening, wear exceeding 10% of section dimension, and damaged safety latches 7. Verify rigging equipment displays current inspection tags showing Safe Working Load, last inspection date, and unique identification 8. Remove damaged rigging from service immediately by cutting synthetic slings or marking 'DAMAGED - NOT FOR USE' and quarantining until disposal 9. Implement formal periodic inspection programme with detailed inspection every 6 months by competent person documenting equipment condition 10. Maintain inspection records including equipment identification, inspection dates, inspector name, condition assessment, and repair or disposal decisions 11. Train dogmen annually in rigging inspection procedures demonstrating damage recognition and withdrawal criteria 12. Stock adequate spare rigging equipment allowing immediate withdrawal of damaged items without pressure to continue using questionable equipment

Exclusion Zones and Personnel Management During Lifting Operations

Engineering Control

Protect personnel from suspended load hazards through establishment and enforcement of exclusion zones preventing access beneath loads during lifting operations. Implement physical barriers including temporary fencing, barrier tape, and witches hats creating defined restricted areas around crane operating radius. Assign dedicated personnel to monitor exclusion zones on complex lifts ensuring continuous oversight preventing unauthorised access. Establish minimum clearance distances requiring all personnel to maintain minimum 5-metre separation from suspended loads or greater distances for larger loads. Coordinate with site management implementing permit systems for entry into crane operating areas during active lifting operations. Position signage at exclusion zone perimeters warning of overhead loads and restricted access.

Implementation

1. Establish exclusion zones covering full crane operating radius before commencing lifting operations preventing personnel beneath loads 2. Install temporary fencing barriers creating physical restriction where lifting operations occur near high-traffic areas or public access 3. Deploy barrier tape and witches hats for short-duration lifts clearly marking exclusion zone boundaries 4. Position signage at exclusion zone entry points stating 'Crane Operating - Authorised Personnel Only - No Access Beneath Loads' 5. Assign spotter personnel on complex lifts in congested areas to monitor exclusion zones and prevent unauthorised access 6. Brief all site personnel during toolbox meetings about crane operating locations, exclusion zones, and access restrictions for the day 7. Implement minimum 5-metre clearance requirement for all personnel from suspended loads - greater distances for large or particularly hazardous loads 8. Coordinate with site traffic management preventing vehicle access into crane operating areas during active lifting operations 9. Establish radio communication between dogman and site supervision allowing rapid intervention if personnel approach exclusion zones 10. Implement permit system for essential access into crane operating areas during active operations requiring dogman authorisation and escort 11. Suspend lifting operations immediately if unauthorised personnel enter exclusion zones - do not resume until area is confirmed clear 12. Position exclusion zone barriers far enough from crane to prevent personnel approaching when loads are outside barriers during slewing operations

Overhead Power Line Identification and Minimum Clearance Distances

Elimination

Eliminate electrocution hazards through identification of all overhead power lines before crane operations commence and establishment of minimum clearance distances preventing boom or load contact. Conduct site surveys identifying all overhead electrical services including distribution lines, transmission lines, and service connections recording voltage ratings and line positions. Engage electricity supply authorities to arrange power isolation where cranes must operate near power lines, removing electrical hazard entirely. Where isolation is not feasible, establish exclusion zones around power lines preventing crane boom or loads from breaching minimum clearance distances prescribed in regulations - typically 3 metres for low voltage, 6 metres for high voltage up to 132kV, increasing with higher voltages. Install physical barriers and goal post structures preventing crane access to areas where clearances would be breached.

Implementation

1. Conduct overhead service survey before crane mobilisation identifying all power lines, communication cables, and electrical services within 20 metres of crane operating area 2. Obtain electrical authority service plans showing overhead line locations, voltage ratings, and clearance requirements for identified services 3. Request power isolation from electricity supply authority for all overhead lines within crane operating radius - maintain written confirmation 4. If isolation approved, verify power physically isolated by electricity authority before commencing crane operations and maintain isolation throughout work 5. Where isolation is not approved, establish minimum clearance distances - 3m for low voltage (up to 1kV), 6m for high voltage to 132kV, 8m for 132-330kV 6. Install physical barriers or goal post structures marking boundaries beyond which crane boom or loads must not travel due to power line proximity 7. Brief crane operators and dogmen about power line locations, required clearances, and consequences of contact before operations commence 8. Assign dedicated power line spotter on lifts near power lines providing continuous monitoring ensuring clearances maintained throughout operation 9. Use non-conductive taglines controlling load positions preventing swing toward power line locations during slewing operations 10. Prohibit lifting operations if adverse weather including high winds could cause loss of load control near overhead power line locations 11. Establish emergency procedures for power line contact including remaining clear of crane until electricity authority confirms de-energisation 12. Document power line survey results, clearance calculations, and control measures in lift plan for operations near electrical services

Standardised Communication Protocols and Hand Signals

Administrative Control

Ensure unambiguous communication between dogmen and crane operators through use of standardised hand signals prescribed in AS 2550.1 and structured radio communication protocols. Train all dogmen and operators in standard hand signals ensuring consistent interpretation of directional commands including hoist, lower, slew left/right, travel, stop, and emergency stop. Implement radio communication protocols requiring clear addressing of specific operators when multiple cranes operate, positive acknowledgement of all instructions before execution, and emergency communication priority. Establish pre-lift briefings between dogmen and operators discussing lift sequence, communication methods, hand-off procedures if multiple dogmen direct different lift phases, and emergency stop signals. Test communication systems before commencing lifts confirming clear transmission, appropriate radio channels selected, and backup communication methods available if primary systems fail.

Implementation

1. Train dogmen and crane operators in standardised hand signals per AS 2550.1 during initial qualification and refresher training every 2 years 2. Display hand signal charts at site offices and near cranes ensuring reference material readily accessible for signal confirmation 3. Establish radio communication protocols requiring dogman to address operator by name or crane number before giving instructions 4. Require positive acknowledgement from operators repeating instruction before executing movement - e.g. 'Hoisting load, acknowledged' 5. Implement emergency communication priority allowing dogmen to override routine communications with immediate stop commands 6. Conduct pre-lift communication check between dogman and operator before each lift testing radio clarity and confirming channel selection 7. Establish backup communication methods including hand signals if radio communication fails during operations 8. Prohibit crane movements if communication is unclear - require repetition or alternative communication method before proceeding 9. Coordinate communication protocols when multiple cranes operate simultaneously preventing confusion about which crane should execute commands 10. Establish hand-off procedures for blind lifts where multiple dogmen direct different phases - clearly signal communication transfer between dogmen 11. Document communication protocols in lift plans for complex operations ensuring all participants understand communication procedures 12. Provide dedicated radio channels for crane operations separate from general site communications reducing interference and confusion

Weather Monitoring and Wind Speed Limitations for Lifting Operations

Administrative Control

Prevent load swing and loss of control through establishment of maximum wind speed limits beyond which lifting operations cease and continuous weather monitoring during operations. Determine maximum permissible wind speeds based on load characteristics including surface area, weight, and rigging configuration, with typical limits of 30-40 km/h for general loads and lower limits for large surface area loads acting as sails. Install anemometers measuring wind speed at crane height providing real-time wind data, as wind speeds increase substantially with elevation above ground level. Establish lightning safety protocols requiring immediate cessation of lifting operations when electrical storms approach within 10 kilometres. Monitor weather forecasts before commencing operations identifying approaching adverse conditions and planning work accordingly.

Implementation

1. Establish maximum wind speed limits for lifting operations - typically 40 km/h for general loads, 30 km/h for large surface area loads, 20 km/h for critical lifts 2. Install anemometer at crane operating height measuring real-time wind speeds - ground level measurements do not reflect conditions at height 3. Monitor weather forecasts before commencing operations each day identifying approaching storms, high wind warnings, or rapid weather changes 4. Assign personnel to monitor anemometer continuously during lifting operations suspending work immediately if wind limits exceeded 5. Prohibit lifting large surface area loads including panels, formwork, and equipment with flat faces if wind speeds exceed 30 km/h 6. Establish lightning safety protocols requiring work cessation if lightning observed or thunder heard indicating storm within 10 kilometres 7. Lower loads to ground and secure if high wind warnings issued or rapidly increasing winds observed even if limits not yet exceeded 8. Position loads on ground in stable orientations if wind speeds require work suspension preventing wind-induced movement or toppling 9. Monitor load behaviour during lifting operations watching for excessive swing, rotation, or instability indicating wind effects 10. Restart operations only after wind speeds consistently below limits for minimum 10-minute period and weather forecast does not predict immediate return to high winds 11. Document wind speed measurements and any weather-related work suspensions in daily activity records and lift plan completion documentation 12. Provide weather-protected shelter for dogmen during weather suspension periods preventing heat or cold stress whilst standing down

Personal protective equipment

Safety Helmet with Chin Strap

Requirement: AS/NZS 1801 Type 1 hard hat with 4-point suspension and chin strap securing helmet during bending

When: Required at all times when working in crane operating areas, beneath suspended loads, or on active construction sites. Chin strap mandatory when working beneath loads or in areas where bending over is necessary preventing helmet falling off.

Safety Footwear

Requirement: AS/NZS 2210.3 safety boots with steel toe caps, metatarsal protection, and slip-resistant soles

When: Required for all dogman duties providing protection from dropped rigging equipment, crushed toes from loads being landed, and slip resistance on uneven construction surfaces.

High Visibility Clothing

Requirement: AS/NZS 4602.1 Class D day/night vest minimum, Class 3 garments for high-traffic areas

When: Required at all times when working around cranes and mobile plant ensuring dogmen are clearly visible to operators and vehicle drivers. Garments must be clean and in good condition maintaining visibility.

Work Gloves

Requirement: Heavy-duty work gloves with reinforced palms providing cut and abrasion resistance

When: Required when handling rigging equipment including wire rope, chain, and shackles providing protection from sharp wire strands, rough chain surfaces, and crushing hazards when positioning heavy rigging components.

Safety Glasses

Requirement: AS/NZS 1337 impact-rated safety glasses with side shields and UV protection

When: Required when working outdoors in bright conditions and around crane operations where dust, debris, or falling objects may contact eyes. Particularly important when working beneath loads being lifted overhead.

Two-Way Radio

Requirement: UHF radio with earpiece for clear communication in noisy environments, fully charged with spare battery

When: Required for all dogman operations providing primary communication with crane operators. Must be worn at all times during lifting operations with earpiece allowing clear reception in noisy construction environments.

Sun Protection

Requirement: Wide-brimmed hard hat attachment or neck flap, SPF 50+ sunscreen for exposed skin

When: Required during outdoor work in sunny conditions providing protection from UV exposure. Sunscreen must be reapplied every 2 hours and after sweating to maintain protection.

Inspections & checks

Before work starts

  • Verify dogman holds current Dogging licence checking expiry date and licence class appropriate to planned lifting operations
  • Inspect all rigging equipment to be used including slings, chains, shackles, and hooks checking for damage, wear, and current certification
  • Verify crane operator holds current licence appropriate to crane type and capacity being operated
  • Review lift plan for complex or critical lifts ensuring load weights calculated, rigging selected, and procedures documented
  • Identify overhead power lines surveying work area and confirming minimum clearances can be maintained throughout all crane movements
  • Establish exclusion zones with barriers and signage preventing personnel access beneath crane operating radius
  • Check weather forecast and install anemometer monitoring wind speeds ensuring conditions suitable for planned lifting operations
  • Test radio communication between dogman and crane operator confirming clear transmission and appropriate channel selected

During work

  • Monitor exclusion zones continuously ensuring no unauthorised personnel enter areas beneath suspended loads at any time
  • Maintain constant awareness of load position, crane boom location, and all personnel within crane operating radius
  • Observe load behaviour during lifting watching for swing, rotation, or instability indicating rigging problems or wind effects
  • Monitor wind speeds continuously suspending operations immediately if maximum wind speed limits exceeded during lifting
  • Check clearances to overhead power lines throughout slewing operations ensuring minimum distances maintained at all times
  • Verify communication with crane operator remains clear throughout operations - suspend if communication quality deteriorates
  • Inspect landing areas before load placement ensuring surfaces can support load weight and areas are clear of personnel and obstructions

After work

  • Confirm loads safely landed and secured before releasing crane hook engagement and allowing crane to depart area
  • Inspect rigging equipment after use checking for damage from operation and removing any damaged equipment from service
  • Remove exclusion zone barriers and signage only after confirming all crane operations complete and loads secured
  • Document any incidents, near-misses, or equipment problems encountered during lifting operations in site records
  • Debrief with crane operator about operations discussing any communication difficulties or procedural improvements for future lifts
  • Store rigging equipment properly in dry location protected from weather and contamination extending equipment service life

Step-by-step work procedure

Give supervisors and crews a clear, auditable sequence for the task.

Field ready
1

Review Lifting Requirements and Conduct Pre-Lift Planning

Commence dogman duties by reviewing lifting requirements including load types, quantities, destinations, and any special handling requirements. Examine loads to be lifted identifying weight, dimensions, centre of gravity location, and available lifting points. Determine load weights from drawings, specifications, manufacturer data, or calculations using material volumes and densities. Assess rigging requirements based on load characteristics selecting appropriate rigging types and capacities. Identify crane positioning requirements considering load pick-up points, travel paths, and setting locations. Evaluate site conditions including ground surface, overhead clearances, exclusion zone establishment needs, and coordination with other site activities. For complex or critical lifts, prepare written lift plan documenting load weights, rigging selections, crane positioning, communication protocols, personnel assignments, and emergency procedures. Brief all personnel involved in lifting operation about lift sequence, hazards, controls, and their specific responsibilities.

Safety considerations

Identify all overhead power lines before operations commence - coordinate isolation or establish clearance monitoring protocols. Assess weather forecast particularly wind speed predictions determining if conditions permit lifting operations. Verify dogman holds current licence appropriate to planned work and crane operator similarly qualified. Consider environmental protection requirements if loads contain hazardous substances requiring spill containment readiness.

2

Select and Inspect Rigging Equipment

Select rigging equipment appropriate to load characteristics and calculated weight including slings, chains, shackles, hooks, and any special lifting attachments. Verify rigging Safe Working Load (SWL) exceeds load weight by minimum factor of 5:1 accounting for rigging configuration effects and dynamic loading. Account for rigging angle effects in multi-leg bridles ensuring sling angles remain greater than 30 degrees from vertical. Conduct thorough pre-use inspection of all selected rigging equipment examining wire rope slings for broken wires, kinks, crushing, and diameter reduction, synthetic slings for cuts, abrasion, and UV damage, chain slings for stretched or deformed links and wear, shackles for pin wear and body cracks, and hooks for deformation and cracks. Verify all rigging displays current identification tags showing SWL, last inspection date, and equipment identification numbers. Remove any damaged or questionable equipment from service immediately, replacing with equipment in good condition. Test shackle pins ensuring they screw in fully and rotate freely without cross-threading or binding.

Safety considerations

Never use rigging equipment without visible identification tags showing Safe Working Load - unidentified equipment cannot be verified for capacity. Remove damaged rigging from service by cutting synthetic slings or clearly marking metal rigging 'DAMAGED' preventing reuse. Check edge protection requirements if rigging will contact sharp load corners potentially causing sling damage during lifting. Verify special rigging requirements for delicate loads requiring spreader bars or protective padding.

3

Establish Exclusion Zones and Brief Personnel

Establish exclusion zones preventing personnel access beneath crane operating radius and suspended loads throughout lifting operations. Install physical barriers including temporary fencing, barrier tape, and witches hats creating clear demarcation of restricted areas. Position warning signage at exclusion zone entry points warning of crane operations and prohibiting unauthorised access. Coordinate with site supervision briefing all workers about crane operating location, exclusion zones, and access restrictions for the duration of lifting operations. Assign spotter personnel for complex lifts in congested areas providing continuous monitoring preventing unauthorised exclusion zone entry. Identify safe areas for personnel to work during lifting operations outside crane operating radius. Brief crane operator about exclusion zone locations, load travel paths, setting locations, and any special hazards including overhead services or nearby structures requiring particular care. Establish communication protocols including radio channels, hand signal confirmations, and emergency stop procedures.

Safety considerations

Ensure exclusion zones extend beyond crane maximum slewing radius accounting for load overhang and potential swing. Position barriers far enough from crane that personnel cannot approach whilst remaining outside barriers. Brief personnel about emergency signals requiring immediate site evacuation if serious incidents occur. Establish procedure for essential access into exclusion zones during operations requiring dogman authorisation and escort.

4

Attach Rigging to Load

Position rigging equipment on load using appropriate hitching methods matched to load configuration and designated lifting points. For loads with engineered lifting points including equipment with eyebolts or structural steel with lifting lugs, attach shackles or hooks directly to lifting points ensuring full engagement and correct alignment. For loads requiring sling rigging around body, select hitching method appropriate to load shape - basket hitch for cylindrical loads providing two supporting legs, choker hitch for securing loads preventing slippage though reducing effective sling capacity, or bridle hitch for loads requiring multiple attachment points distributing forces. Thread slings under loads using bars or jacks to create access clearance, or roll loads slightly if configuration permits. Position slings avoiding sharp corners using edge protection padding preventing sling damage. Ensure sling angles in multi-leg bridles exceed 30 degrees from vertical measuring angles to verify compliance. Balance load attachment so centre of gravity aligns with rigging hook position preventing load rotation when lifted. Install safety chains or secondary retention for critical loads providing backup if primary rigging fails. Verify all shackle pins fully inserted and moused preventing pin backing out during lifting.

Safety considerations

Never position any body part beneath loads being prepared for lifting - use mechanical jacks or bars for access beneath loads. Verify rigging attachment prevents load slippage - test rigging security before signaling crane to commence lift. Check load will remain horizontal when lifted - adjust rigging positions if load tilts during initial lift indicating centre of gravity offset. Install taglines for load control during slewing operations preventing uncontrolled spinning and providing load positioning control.

5

Direct Crane to Commence Lift and Monitor Load Behaviour

Signal crane operator to commence lifting operations using standardised hand signals or clear radio communication confirming operator acknowledgement before crane movement begins. Direct operator to take up slack in rigging removing any looseness before applying load weight. Instruct operator to lift load slightly clear of ground conducting trial lift verifying rigging security, load balance, and absence of problems before lifting to full height. Observe load during trial lift watching for rigging slippage, load rotation, or unexpected load behaviour indicating rigging problems requiring correction. If trial lift satisfactory, direct operator to hoist load to required height for travel maintaining constant observation of load behaviour, rigging condition, and surrounding hazards. Monitor clearances to overhead power lines throughout hoisting operations ensuring minimum distances maintained. Watch for load swing or rotation directing operator to slow movements if dynamic load behaviour develops. Observe rigging throughout lift looking for progressive deformation, slippage, or other deterioration indicating developing problems.

Safety considerations

Conduct trial lift raising load only 100-200mm from ground allowing rapid lowering if problems detected. Verify all personnel clear of exclusion zones before directing crane to lift load to full height. Stop lift immediately if any rigging slippage, unusual sounds, or unexpected load behaviour observed - lower load and investigate before proceeding. Maintain visual contact with load throughout lifting operations - do not proceed with blind lifts without continuous radio communication describing load status.

6

Direct Load Travel and Positioning Operations

Guide crane operator in slewing and traveling operations moving load from pick-up location to designated setting position. Provide clear directional commands using standardised hand signals or radio communication stating direction, speed, and when to stop. Monitor load continuously during travel watching for swing, rotation, or instability requiring operator to stop or slow movements. Control load position using taglines preventing uncontrolled swing particularly during slewing operations and when operating near structures. Direct operator to maintain adequate clearances to structures, overhead services, and other cranes or mobile plant operating nearby. Coordinate load path with other site activities ensuring load does not pass over personnel or occupied areas. For blind lifts where operator cannot observe load or travel path, provide continuous verbal guidance describing load position, clearances, obstacles, and required movements. Assign additional dogmen or spotters for complex lifts monitoring different aspects of operation including clearances at different phases.

Safety considerations

Prohibit load travel over personnel - redirect load path around occupied areas even if less direct path increases lift duration. Monitor wind conditions watching for increased load swing indicating rising wind speeds approaching operational limits. Observe overhead power line clearances continuously throughout slewing operations using physical markers or laser distance measures for critical clearances. Stop all operations immediately if any unsafe condition observed communicating clearly to operator reason for stop before investigating problem.

7

Direct Load Landing and Placement

Prepare landing area ensuring surface is stable, level, and capable of supporting load weight before directing load placement. Verify landing area is clear of personnel and obstructions. Position packing or supports at landing location distributing load weight appropriately and maintaining level placement. Direct operator to lower load slowly toward landing position maintaining load control and stability throughout descent. Guide operator making fine positioning adjustments ensuring load alignment correct before final landing. Use taglines controlling load position during final placement preventing load swinging or shifting. Direct operator to ease load weight onto landing surface gradually while maintaining crane hook engagement allowing verification of stable landing before fully releasing load. After confirming load stable and secure on landing surface, direct operator to lower hook removing tension from rigging. Disconnect rigging from load methodically working from safe positions not placing personnel at risk if load shifts.

Safety considerations

Verify packing and supports adequate for load weight and positioned correctly before landing load - inadequate support causes load tipping or settling. Maintain crane hook engagement until confirming load stable and will not shift - do not release rigging prematurely. Clear all personnel from landing area before final load placement - no workers beneath or adjacent to load during landing. After rigging disconnection, store rigging clear of crane operating areas preventing entanglement in subsequent lifts.

8

Complete Post-Lift Inspection and Documentation

After completing lifting operations, inspect all rigging equipment used checking for damage incurred during operations including wire rope distortion, sling abrasion or cuts, chain link stretching, shackle pin bending, or hook deformation. Remove any damaged equipment from service immediately preventing future use before repair or replacement. Clean and store rigging equipment appropriately in dry locations protected from weather and ground contamination. Document lift completion including loads lifted, rigging used, any problems encountered, and equipment condition assessment. Report incidents, near-misses, or unusual occurrences to site supervision and complete incident documentation. Debrief with crane operator discussing operation effectiveness, communication quality, and identifying improvements for future similar lifts. Return site to safe condition removing exclusion zone barriers after confirming all crane operations complete. Complete lift plan documentation if formal plan was prepared noting actual vs planned procedures and any modifications required during execution.

Safety considerations

Inspect rigging immediately after use while damage causes are fresh in mind and damage patterns can be correlated to lift characteristics. Replace borderline equipment proactively rather than continuing use until clear failure - damaged rigging lacks visible warning before catastrophic failure. Store rigging organised by type and capacity allowing efficient selection and preventing use of inappropriate equipment. Document equipment withdrawals from service providing records of systematic equipment management and regulatory compliance.

Frequently asked questions

What is the difference between a Dogging licence and a Rigging licence in Australia?

The Dogging licence (DG) permits holders to select and inspect lifting gear, sling loads up to 3000 kilograms, direct crane and hoist operations using standard signals, and perform basic rigging operations on construction sites. Dogmen work directly with crane operators coordinating lifting operations but are limited to basic rigging configurations using standard slings, chains, and shackles. The Rigging licence comes in two classes - Basic Rigging (RB) and Intermediate Rigging (RI). Basic Rigging permits use of rigging equipment to move loads exceeding 3000 kg but not involving complex rigging, whilst Intermediate Rigging permits advanced rigging operations including multi-crane lifts, complex bridle configurations, and specialised rigging scenarios. Rigging licences require more extensive training in load calculations, advanced rigging design, and engineering principles. For typical construction lifting operations involving standard loads and straightforward rigging, Dogging licences are sufficient and most commonly used. Workers planning to specialise in complex lifting operations or work on major infrastructure projects typically progress to Rigging qualifications after gaining practical experience as dogmen. Both Dogging and Rigging licences are issued under national high-risk work licence system administered by state and territory workplace safety authorities.

How should load weight be estimated when manufacturer specifications or engineering drawings are not available?

When documented load weights are unavailable, dogmen must calculate weights using material volumes and densities ensuring conservative estimates accounting for uncertainty. Measure load dimensions carefully recording length, width, and height or diameter for cylindrical loads. Calculate material volume - for rectangular loads multiply length x width x height, for cylindrical loads use formula π × radius² × length. Apply appropriate material densities converting volume to weight - structural steel 7850 kg/m³, reinforced concrete 2400 kg/m³, hardwood timber 900 kg/m³, softwood timber 600 kg/m³, aluminium 2700 kg/m³. Add contingency of 10-20% to calculated weights accounting for moisture content in timber and concrete, attachments and fixtures on equipment, and manufacturing variations. For complex geometries or hollow sections, estimate weight of solid volume then reduce by estimated proportion of voids, adding generous contingency for uncertainty. Cross-check calculated weights using rules of thumb - a cubic metre of steel weighs approximately 7.85 tonnes, a cubic metre of concrete approximately 2.4 tonnes. If significant uncertainty remains, use load cells providing direct weight measurement, or engage engineering personnel to provide weight estimates. Never guess load weights - underestimating load weight by even small percentages can exceed rigging capacity when applying required safety factors. Document weight calculation methodology and values in lift planning documentation demonstrating systematic approach. Conservative weight estimates ensuring rigging has adequate capacity are always preferable to optimistic estimates risking overload failures.

What hand signals are considered standard in Australia and must crane operators and dogmen understand?

Australian Standard AS 2550.1 prescribes standardised crane hand signals that all crane operators and dogmen must learn during licensing training. Key signals include: Hoist - extend arm vertically with thumb pointing up and rotate hand in circular motion indicating upward load movement. Lower - extend arm vertically with thumb pointing down and rotate hand indicating downward movement. Slew Left/Right - extend arm horizontally pointing in direction of desired slew movement. Travel - extend both arms forward pointing in direction of travel with hands moving back and forth. Stop - extend arm with palm facing operator in stopping motion - this signal has immediate priority over all other signals. Emergency Stop - extend both arms with rapid waving motion across body indicating urgent complete cessation of all movements. Dog Everything - clasp hands above head indicating secure load and prepare for operation. Signals must be given clearly from position visible to operator, with exaggerated movements allowing recognition at distance and in various lighting conditions. Operators must not proceed with movements unless signals are clear and unambiguous - ambiguous signals require confirmation or alternative communication before executing movements. For complex operations or blind lifts where visual signals are not feasible, radio communication supplements hand signals, though emergency stop hand signals maintain priority even when radio communication is primary method. All dogmen should regularly review signal definitions ensuring consistent application, and periodic testing should verify operators correctly interpret signals given by different dogmen. Signal charts should be displayed at site offices and crane cabs providing reference material readily accessible for confirmation when questions arise about signal meanings.

What are the minimum clearance distances from overhead power lines that must be maintained during crane operations?

Minimum clearance distances from overhead power lines vary according to voltage and are prescribed in state electrical safety regulations typically based on national guidelines. For low voltage power lines up to 1000V (standard distribution voltage), minimum clearance is 3 metres for any part of crane structure, boom, load, or rigging. For high voltage lines from 1kV to 33kV, minimum clearance is 3 metres. For higher voltages from 33kV to 132kV, minimum clearance increases to 6 metres. For transmission voltages from 132kV to 330kV, minimum clearance is 8 metres. For voltages exceeding 330kV, clearances of 10 metres or more may be required depending on specific voltage. These clearances account for electrical arcing capability where electricity can arc across air gaps without physical contact, particularly for high voltage transmission lines. Clearances apply to boom, loads, rigging, and any metallic elements that could conduct electricity. Before operating cranes near power lines, survey the work area identifying all overhead services and obtaining voltage information from electricity supply authority. Where possible, arrange for power isolation removing hazard entirely - electricity authorities may isolate power for construction operations subject to notice periods and fees. If isolation is not possible, install physical barriers or goal post structures preventing crane boom or loads from entering minimum clearance zones. Assign dedicated spotters monitoring clearances continuously during operations near power lines. Wind-induced load swing must be considered when establishing working clearances, maintaining greater distances in windy conditions. Document clearance requirements in lift plans and brief all personnel about power line locations and required clearances before operations commence. Electricity authority contact details for emergency response must be readily available on site in case of power line contact incidents.

What documentation and lift planning is required for complex or critical lifting operations?

Complex and critical lifting operations require formal written lift plans documenting systematic planning and control measure implementation. Lift plans should be prepared for lifts exceeding 75% of crane rated capacity, tandem lifts involving multiple cranes, lifts over occupied buildings or public areas, blind lifts where operators cannot observe loads, lifts near overhead power lines, and any lift where significant consequences would result from incidents. Lift plan documentation should include: description of load including weight, dimensions, centre of gravity location, and any special handling requirements; rigging design showing rigging types, capacities, configurations, and attachment methods; crane selection and positioning showing crane type, capacity at working radius, counterweight configuration, and outrigger or crawler positions; load path diagram showing pick-up location, travel path, and setting location with clearances to obstacles noted; personnel assignments identifying crane operator, dogman, riggers, spotters, and support personnel; communication protocols specifying primary and backup methods; emergency procedures including load drop response, power line contact protocols, and injured personnel rescue; and environmental considerations including weather limits and staging for weather events. Lift plans for critical lifts should be reviewed by engineering personnel or experienced lift planning specialists verifying load weight calculations, rigging design adequacy, and crane capacity sufficiency. Plans should be briefed to all personnel involved before operations commence ensuring everyone understands their responsibilities and the overall lift sequence. Where third-party verification of lift engineering is required by principal contractors or regulations, engage specialist lift study engineers to provide certified lift plans. Completed lift plans should be maintained as records documenting systematic planning and regulatory compliance demonstration. Post-lift reviews comparing actual execution against plans identify planning improvements for similar future lifts and document lessons learned.

How should dogmen manage situations where crane operators request them to direct lifts beyond their competency or comfort level?

Dogmen have professional responsibility and legal right to refuse to direct lifting operations they consider unsafe or beyond their competency level regardless of pressure from operators, supervisors, or production demands. If asked to direct complex lifts exceeding their experience including tandem lifts, critical lifts requiring engineering certification, lifts near overhead power lines without adequate clearance monitoring capability, or any situation where they cannot ensure safe execution, dogmen should clearly communicate their limitations to requesting personnel and recommend engaging more experienced dogmen or rigging specialists. Work Health and Safety legislation protects workers from discrimination or adverse action for exercising rights to cease unsafe work, with substantial penalties applicable to employers who disadvantage workers for raising safety concerns. Before refusing work, dogmen should clearly articulate specific concerns - whether inadequate rigging equipment available, load weight uncertainty, environmental conditions unsuitable, inadequate exclusion zone establishment, or other identified deficiencies requiring correction before proceeding safely. Often concerns can be addressed through additional planning, equipment provision, or personnel support allowing work to proceed safely. Where concerns cannot be adequately addressed, dogmen should document refusal including describing why work was considered unsafe, what controls were proposed but not implemented, and what personnel were notified of refusal. Site management should support systematic approach to competency-based work allocation ensuring dogmen are assigned to lifting operations matched to their experience level rather than expecting all dogmen can direct all lifts. Mentoring relationships pairing experienced dogmen with less experienced personnel provides supervised skill development whilst maintaining safety. Professional development through training in advanced rigging techniques, lift planning, and critical lift procedures expands dogmen capabilities allowing progression to more complex work whilst maintaining competent safe performance. Dogmen uncertain about their capability for specific lifts should proactively seek guidance from more experienced personnel before operations commence rather than discovering limitations during active lifting where retreat is more difficult.

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